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清华大学学报(自然科学版)  2019, Vol. 59 Issue (7): 537-543    DOI: 10.16511/j.cnki.qhdxxb.2019.21.014
  机械工程 本期目录 | 过刊浏览 | 高级检索 |
爬行器驱动轮正压过程分析
常旭, 杨东超, 孙可平, 朱衡, 杨淇耀
清华大学 机械工程系, 北京 100084
Analysis of the normal indentation process caused by tractor wheels
CHANG Xu, YANG Dongchao, SUN Keping, ZHU Heng, YANG Qiyao
Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China
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摘要 轮式水平井爬行器依靠驱动轮与管壁的接触产生牵引力。目前已有的相关研究均忽略了接触导致的管壁塑性变形压痕,简单地利用摩擦因数的经验值来处理力的关系,导致结果误差较大。该文针对压痕形成过程利用滑移线理论,在楔形压头压痕模型的基础上,建立了正压力和转矩同时作用下的正压(轮齿对称轴线垂直于管壁)压痕计算模型。有限元仿真反映了在不同受力条件下塑性变形区域的变化规律,也验证了主动力与压痕形状的定量关系。压痕测量试验证明了理论模型用于计算驱动轮压入深度和压痕隆起高度的正确性,为今后的驱动轮斜压建模、牵引力建模等研究奠定了基础。
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常旭
杨东超
孙可平
朱衡
杨淇耀
关键词 滑移线理论水平井爬行器塑性接触模型压痕试验    
Abstract:The traction force of wheeled horizontal-well tractors is mainly produced by the contact between the wheels and the pipe walls. Previous studies ignored the plastic deformation caused by the contact between the wheels and the walls and used empirical friction coefficients to model the forces, which has led to significant errors. This paper derives a wedge indentation model (the wedge symmetry axis is perpendicular to the pipe wall) based on the simultaneous action of the normal force and the torque to predict the indentation formation according to slip line theory. Finite element analysis results not only show the plastic deformation for various forces, but also verify the quantitative relationship between the forces and the indentation shape. Comparisons with measured indentation shapes shows that the theoretical model can predict the indentation depth and the pile-up height, which can be used to improve sideling indentation modeling of wheels for better traction modeling.
Key wordsslip line theory    horizontal-well tractor    plastic contact model    indentation testing
收稿日期: 2018-11-28      出版日期: 2019-06-21
通讯作者: 杨东超,副研究员。E-mail:ydc@tsinghua.edu.cn     E-mail: ydc@tsinghua.edu.cn
引用本文:   
常旭, 杨东超, 孙可平, 朱衡, 杨淇耀. 爬行器驱动轮正压过程分析[J]. 清华大学学报(自然科学版), 2019, 59(7): 537-543.
CHANG Xu, YANG Dongchao, SUN Keping, ZHU Heng, YANG Qiyao. Analysis of the normal indentation process caused by tractor wheels. Journal of Tsinghua University(Science and Technology), 2019, 59(7): 537-543.
链接本文:  
http://jst.tsinghuajournals.com/CN/10.16511/j.cnki.qhdxxb.2019.21.014  或          http://jst.tsinghuajournals.com/CN/Y2019/V59/I7/537
  图1 爬行器驱动轮受力示意图
  图2 正压情况滑移线场
  图3 压痕形状示意图(Δxdtanθ0)
  图4 压痕形状示意图(Δx=dtanθ0)
  图5 有限元仿真结果应力云图
  图6 仿真模型与理论模型对比
  图7 压痕形状对比
  图8 压力分布对比
  表1 爬行试验测量数据
  图9 压痕形貌测量试验
  图10 压痕形状对比
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[1] 孙可平, 杨东超, 常旭, 朱衡, 鲁沛昕, 陈恳. 爬行器驱动轮与套管管壁斜压过程分析[J]. 清华大学学报(自然科学版), 2019, 59(12): 1016-1028.
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