WANG Liping1,2, WANG Ding2, YU Guang1, GUO Hongwei2, LI Weitao1
1. Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China; 2. School of Mechanical and Electrical Engineering, University of Electronic Science and Technology of China, Chengdu 611731, China
Abstract:In five-axis flank milling, the continuous change of the tool posture complicates predictions of the instantaneous undeformed cutting thickness (IUCT). The milling force prediction accuracy is improved in this study using a micro-element milling force model for the an IUCT method for a flat-end milling cutter with the IUCT divided into two parts. The results show that the milling force model calculational efficiency is improved by 40% compared to a previous model. The model predictions were then verified against flank milling tests. These results show that the model is accurate and efficient.
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