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清华大学学报(自然科学版)  2015, Vol. 55 Issue (7): 734-738    
  机械工程 本期目录 | 过刊浏览 | 高级检索 |
低气压对自保护药芯焊丝电弧特性的影响
朱志明1, 范开果1, 刘晗1, 王永东2
1. 清华大学 先进成形制造教育部重点实验室, 北京 100084;
2. 黑龙江科技大学 材料科学与工程学院, 哈尔滨 150022
Influence of low atmospheric pressures on the arc characteristics of self-shielded flux-core wire
ZHU Zhiming1, FAN Kaiguo1, LIU Han1, WANG Yongdong2
1. Key Laboratory for Advanced Materials Processing Technology of Ministry of Education, Tsinghua University, Beijing 100084, China;
2. School of Materials and Engineering, Heilongjiang University of Science and Technology, Harbin 150022, China
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摘要 为了研究气压降低对电弧特性的影响, 对不同大气压情况下的焊接工艺数据进行研究和机理分析。研究结果表明: 自保护药芯焊丝的电弧静特性呈下降趋势; 随着焊炬高度(电弧长度)的增加, 电弧静特性曲线上移。在低气压环境下, 电弧空间的气体密度和温度降低, 导致导电粒子密度降低, 焊接电流减小; 焊接电弧的扩展, 导致弧柱直径增大、电场强度降低, 但阴极和阳极压降增加, 仍使总电弧电压增加。由于低气压时的弧柱电场强度降低, 电弧的自身调节能力减弱, 电弧稳定性和弧柱挺度下降, 从而影响焊缝成形和接头质量。在低气压地区进行自保护药芯焊丝电弧焊接时, 必须严格控制焊接工艺参数, 尽可能采用低电弧电压进行焊接。
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朱志明
范开果
刘晗
王永东
关键词 电弧特性低气压电弧焊接自保护药芯焊丝电弧扩张    
Abstract:The welding characteristics of self-shielded flux-core wire were studied experimentally and theoretically for various atmospheric pressures to study the influence of low atmospheric pressures on the arc characteristics.The results show that the static arc of self-shielded flux-cored wire tends downward but moves upward with increasing welding torch height (arc length). At low atmospheric pressures, the gas density and temperature decrease in the arc region, which reduces the conducting particle density and the welding current. The arc expansion increases the arc column diameter and decreases the electric field intensity. With the increase of the voltage drops in the cathode and anode, the total arc voltage increases. The decrease in the electric field intensity within the arc column at low atmospheric pressures reduces the self-adjustment ability of the arc, the arc stability and the arc column stiffness, which influences the weld formation and joint quality. The welding process parameters for arc welding with self-shielded flux-cored wire at low atmospheric pressures have to be strictly controlled and the arc voltage need to be as low as possible.
Key wordsarc characteristic    arc welding at low atmospheric pressure    self-shielded flux-cored wire    arc expansion
收稿日期: 2014-10-14      出版日期: 2015-07-15
ZTFLH:  TG403  
引用本文:   
朱志明, 范开果, 刘晗, 王永东. 低气压对自保护药芯焊丝电弧特性的影响[J]. 清华大学学报(自然科学版), 2015, 55(7): 734-738.
ZHU Zhiming, FAN Kaiguo, LIU Han, WANG Yongdong. Influence of low atmospheric pressures on the arc characteristics of self-shielded flux-core wire. Journal of Tsinghua University(Science and Technology), 2015, 55(7): 734-738.
链接本文:  
http://jst.tsinghuajournals.com/CN/  或          http://jst.tsinghuajournals.com/CN/Y2015/V55/I7/734
  表1 相同设定条件下的焊接工艺数据比较
  图1 自保护药芯焊丝的电弧静特性曲线
  表2 电弧静特性曲线系数比较
  图2 典型焊缝横截面(那曲)
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