Pole-assignment based deadbeat control and its stability robustness in an inverter welding power source
ZHU Zhiming, FU Pingpo, XIA Zhuliang, CHENG Shijia
Key Laboratory for Advanced Materials Processing Technology of Ministry of Education, Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China
Abstract:The deadbeat control law was used to control the constant current output of an inverter welding power source based on a full-bridge power converter topology. The controller has good dynamics; however, it is sensitive to changes of the inductance in the output welding loop and is not stable. The cable in the output welding loop of the power source provides an extra parasitic inductance, which leads to instabilities of the deadbeat control system. The pole assignment method was used to improve the deadbeat control and the control system adaptability to inductance variations. Tests show that the control system stability is enhanced by increasing the number of poles as well as the distance between the poles and the origin, but these changes slow the system dynamic response. The compromise between the stability and the response speed is balanced by adjusting the pole locations and the number of poles to provide the desired control characteristics of the welding power source.
朱志明, 符平坡, 夏铸亮, 程世佳. 基于极点配置的逆变焊接电源最小拍控制及其稳定鲁棒性[J]. 清华大学学报(自然科学版), 2019, 59(2): 85-90.
ZHU Zhiming, FU Pingpo, XIA Zhuliang, CHENG Shijia. Pole-assignment based deadbeat control and its stability robustness in an inverter welding power source. Journal of Tsinghua University(Science and Technology), 2019, 59(2): 85-90.
[1] 王振民, 冯允樑, 冯锐杰, 等. 基于ARM的全数字多功能方波逆变焊机[J]. 焊接学报, 2014, 35(4):33-36.WANG Z M, FENG Y L, FENG R J, et al. Full digital multi-function square wave welding inverter based on ARM[J]. Transactions of the China Welding Institution, 2014, 35(4):33-36. (in Chinese) [2] 李西恭, 杨录东, 张亮. 20kHz电阻焊逆变电源的研制[J]. 焊接学报, 2006, 27(2):105-107. LI X G, YANG L D, ZHANG L. 20 kHz high frequency inverter power supply for resistance welding[J]. Transactions of the China Welding Institution, 2006, 27(2):105-107. (in Chinese) [3] 王振民, 汪倩, 王鹏飞, 等. 新一代WBG弧焊逆变电源[J]. 焊接学报, 2016, 37(7):49-52.WANG Z M, WANG Q, WANG P F, et al. A new generation WBG arc welding inverter[J]. Transactions of the China Welding Institution, 2016, 37(7):49-52. (in Chinese) [4] 韩永强, 曾亮. 数字化逆变焊机的发展和应用[J]. 电焊机, 2009, 39(2):6-10.HAN Y Q, ZENG L. Development and application of digital inverter welding machine[J]. Electric Welding Machine, 2009, 39(2):6-10. (in Chinese) [5] 张光先, 李朋. 逆变焊机及数字化控制技术[J]. 电焊机, 2012, 42(6):17-23.ZHANG G X, LI P. Invert welder and digital control technology[J]. Electric Welding Machine, 2012, 42(6):17-23. (in Chinese) [6] 刘嘉, 卢振洋, 殷树言, 等. 电焊机的数字化[J]. 焊接学报, 2002, 23(1):89-92.LIU J, LU Z Y, YIN S Y, et al. The digitalization of welding inverter[J]. Transactions of the China Welding Institution, 2002, 23(1):89-92. (in Chinese) [7] ERICKSON R W, MAKSIMOVIC D. Fundamentals of power electronics[M].Boston, US Springer, 2001. [8] 余浩, 熊健, 张凯, 等. 逆变器无差拍性能控制方案的分析与设计[J]. 通信电源技术, 2007, 24(2):9-12.YU H, XIONG J, ZHANG K, et al. Research on waveform control technique based on deadbeat control theory[J]. Telecom Power Technology, 2007, 24(2):9-12. (in Chinese) [9] 朱志明, 杨中宇, 汤莹莹,等. 逆变焊接电源的离散建模与最小拍控制[J]. 焊接学报, 2016, 37(6):19-22.ZHU Z M, YANG Z Y, TANG Y Y, et al. Discrete modeling and deadbeat control of inverter welding power supply[J]. Transactions of the China Welding Institution, 2016, 37(6):19-22. (in Chinese) [10] 夏铸亮, 朱志明, 陈俊杰. 移相控制全桥零压零流软开关功率变换器谐振过程分析和参数设计方法[J]. 电焊机, 2013, 43(1):9-14.XIA Z L, ZHU Z M, CHEN J J. Resonant procedure analysis and parameters design approach for phase-shift controlled full-bridge power converter with zero-voltage and zero-current soft-switching[J]. Electric Welding Machine, 2013, 43(1):9-14. (in Chinese) [11] 朱志明, 杨中宇, 汤莹莹, 等. 软开关逆变器谐振过程解耦分析与参数设计[J]. 焊接学报, 2015, 36(3):5-8. ZHU Z M, YANG Z Y, TANG Y Y, et al. Decoupled analysis of resonant process and parameters design for soft-switching inverter[J]. Transactions of the China Welding Institution, 2015, 36(3):5-8. (in Chinese) [12] 朱志明, 杨中宇, 夏铸亮, 等. 软开关谐振过程稳定性分析与PWM控制波形优化[J]. 焊接学报, 2014, 35(8):5-8. ZHU Z M, YANG Z Y, XIA Z L, et al. Dynamic stability analysis of soft-switching resonant process and optimization of PWM control waveform[J]. Transactions of the China Welding Institution, 2014, 35(8):5-8. (in Chinese)