A designed gravity compensation system for landing preview of Mars lander
SUI Yi1,2, SUN Haining3, HUANG Wei1,2, DONG Qiang4, LI Guangyu1,2, ZHANG Jianyong1,2, ZHANG Yajing1,2
1. Beijing Institute of Space Mechanics & Electricity, Beijing 100094, China; 2. Laboratory of Aerospace Entry, Descent and Landing Technology, Beijing 100094, China; 3. Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China; 4. Beijing Institute of Special Engineering Design and Research Institute, Beijing 100028, China
Abstract:[Objective] The Tianwen lander has to follow the same sequence as most space missions landing on other planets (or back on Earth), a process known as Entry, Descent, and Landing. NASA engineers have described the descent of the Mars landing missions as "seven minutes of terror" as it is the most unpredictable. About 20 attempts to land on Mars have been made by different countries so far. Besides a considerably thinner atmosphere, Mars's gravitational field is weaker than that of Earth; thus, on average, it delivers 38% as much downward acceleration. In this paper, a large-scale gravity compensation system is designed to simulate the Martian environment to test the Tianwen-1 lander during the Mars landing.[Methods] Considering severe collisions and abrupt changes of states during the landing, the system uses multiple elastic elements, including springs, to eliminate undesired high-frequency vibrations, thereby enabling the system to maintain a stable output during severe dynamic processes. The compensation system is composed of an adjustment mechanism, springs, guide bar, wire rope, and oscillating bar. To achieve the target stiffness, five springs are used in parallel. By adjusting the adjustment mechanism, the initial preload of springs can be varied to match different loads with masses varying within a certain range. The guide bar can restrain the lateral movement of the spring, thereby ensuring that it maintains a stable state during shortening and elongation. Additionally, it can also offset the weight of the springs. Conversely, the equivalent replacement of the zero-free-length spring enlarges the stroke of the system. To achieve the equivalent replacement of the zero-free-length spring, an additional mechanism and pulley are designed. Then, the mechanical properties are explored from the perspective of energy conservation. Eventually, the relationships among the characteristic values of each component in the system can be determined.[Results] Three major issues had been resolved by the gravity compensation system. 1) With the lander moving at high speed, the system successfully achieved gravity compensation for heavy loads (7 200 N) in a long stroke (800 mm). The error between the experimental and simulation results was within the allowable range. 2) When the lander hit the ground, the system output a constant force (maximum error:7.8%), thereby implying that the system had good adaptability for dynamic processes. 3) During the entire landing process, the tracing accuracy (maximum error:7.8% and average error:1.5%) of the constant-force output from the system had already met the requirements (maximum error:10% and average error:10%).[Conclusions] To fully or partially compensate for the gravity of landers during the landing process, this paper presents a large-scale gravity compensation system. The design, analysis, fabrication, and experimental testing are implemented to investigate the performance in terms of the constant-force output. With the Mars lander descending at high speed, the system successfully achieved gravity compensation for the heavy load (7 200 N). During the landing process, the tracking accuracy of the output force of the system has already met the requirements. Furthermore, the compensation system can be quickly adjusted to suit a target planet.
隋毅, 孙海宁, 黄伟, 董强, 黎光宇, 张剑勇, 张亚婧. 面向火星着陆器触地模拟试验的重力卸载系统[J]. 清华大学学报(自然科学版), 2023, 63(3): 406-413.
SUI Yi, SUN Haining, HUANG Wei, DONG Qiang, LI Guangyu, ZHANG Jianyong, ZHANG Yajing. A designed gravity compensation system for landing preview of Mars lander. Journal of Tsinghua University(Science and Technology), 2023, 63(3): 406-413.
[1] 郑永春. 火星探测极简史[J]. 科学, 2021, 73(4):6-11. ZHENG Y C. The brief history of mars exploration[J]. Science, 2021, 73(4):6-11. (in Chinese) [2] PRADO J, BISIACCHI G, REYES L, et al. Three-axis air-bearing based platform for small satellite attitude determination and control simulation[J]. Journal of Applied Research and Technology, 2005, 3(3):222-237. [3] CARIGNAN C R, AKIN D L. The reaction stabilization of on-orbit robots[J]. IEEE Control Systems Magazine, 2000, 20(6):19-33. [4] SAULNIER K, PÉREZ D, HUANG R C, et al. A six-degree-of-freedom hardware-in-the-loop simulator for small spacecraft[J]. Acta Astronautica, 2014, 105(2):444-462. [5] DENG Z Q, LIU Z, GAO H B, et al. An approach for gravity compensation of planetary rovers[C]//Proceedings of the 3rd International Symposium on Systems and Control in Aeronautics and Astronautics. Harbin, China:IEEE, 2010:1053-1058. [6] JIANG Z H, LIU S L, LI H, et al. Mechanism design and system control for humanoid space robot movement using a simple gravity-compensation system[J]. International Journal of Advanced Robotic Systems, 2013, 10(11):389. [7] SATO Y, EJIRI A, IIDA Y, et al. Micro-G emulation system using constant-tension suspension for a space manipulator[C]//Proceedings of 1991 IEEE International Conference on Robotics and Automation. Sacramento, USA:IEEE, 1991:1893-1900. [8] HAN O, KIENHOLZ D, JANZEN P, et al. Gravity-off-loading system for large-displacement ground testing of spacecraft mechanisms[C]//Proceedings of the 40th Aerospace Mechanisms Symposium. Merritt Island, USA:NASA Kennedy Space Center, 2010:12-14. [9] YANG M Y, XU Z G, HE Y, et al. Zero gravity tracking system using constant tension suspension for a multidimensional framed structure space antenna[C]//Proceedings of the 7th International Conference on Mechanical and Aerospace Engineering.London, UK:IEEE,2016:614-621. [10] YOSHIDA K. Experimental study on the dynamics and control of a space robot with experimental free-floating robot satellite[J]. Advanced Robotics, 1994, 9(6):583-602. [11] MENON C, BUSOLO S, COCUZZA S, et al. Issues and solutions for testing free-flying robots[J]. Acta Astronautica, 2007, 60(12):957-965. [12] AGRAWAL S K, FATTAH A. Gravity-balancing of spatial robotic manipulators[J]. Mechanism and Machine Theory, 2004, 39(12):1331-1344. [13] USHER K, WINSTANLEY G, CORKE P, et al. A cable-array ro[KG-0.1mm] b[KG-0.1mm] ot for air vehicle simulation[C]//Proceedings of the IEEE International Conference on Robotics and Automation. Australia:ARAA, 2004:1-8. [14] 陈强, 董强, 黄科, 等. 低重力模拟试验平台索并联驱动系统张力优化策略[J]. 航天返回与遥感, 2020, 41(6):66-76. CHEN Q, DONG Q, HUANG K, et al. Tension optimization strategy research of the wire-driven parallel system of low gravity simulation platform[J]. Spacecraft Recovery & Remote Sensing, 2020, 41(6):66-76. (in Chinese) [15] 彭玉明, 李爽, 满益云, 等. 火星进入、下降与着陆技术的新进展:以"火星科学实验室"为例[J]. 航天返回与遥感, 2010, 31(4):7-14. PENG Y M, LI S, MAN Y Y, et al. New progress of mars entry, descent and landing technologies:Mars science laboratory case study[J]. Spacecraft Recovery & Remote Sensing, 2010, 31(4):7-14. (in Chinese) [16] 滕锐, 焦子涵, 张宇飞, 等. 火星六自由度大气进入制导方法对比分析[J]. 航天返回与遥感, 2020, 41(1):18-27. TENG R, JIAO Z H, ZHANG Y F, et al. Analysis and comparison of mars atmospheric entry guidance methods in 6DOF model[J]. Spacecraft Recovery & Remote Sensing, 2020, 41(1):18-27. (in Chinese)