AUTOMOTIVE ENGINEERING |
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Influence of the thermal expansion of a shaft on the misalignment of bevel gears |
TIAN Cheng1, ZHOU Chi1, DING Weiqi2, GUI Liangjin1, FAN Zijie1 |
1. State Key Laboratory of Automotive Safety and Energy, Department of Automotive Engineering, Tsinghua University, Beijing 100084, China;
2. Shaanxi Hande Axle Co., Ltd, Xi'an 710201, China |
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Abstract Misalignment can significantly impact the force transmission in bevel gears. The thermal expansion of the shaft can impact the stiffness of the transmission system which further influences the misalignment. The effect of the thermal expansion of the shaft on the misalignment is given by a relationship between the thermal expansion and the bearing stiffness and shaft system deformation. A non-linear finite element model is built to model a bevel gear transmission system with the thermal expansion to calculate the bevel gear misalignment. The results show that the thermal expansion reduces the bevel gear misalignment with higher working temperatures giving greater thermal expansion effects. The results describe how to use the expansion effect for bevel gear rating and design.
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Keywords
misalignments of bevel gears
thermal expansion
finite element method
bearing stiffness
system deformation
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Issue Date: 15 June 2016
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