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Measurement trajectory evaluation and error compensation for kinematic calibration of a 5-axis hybrid machine tool |
LIU Yuzhe, WU Jun, WANG Liping, WANG Jinsong |
Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China |
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Abstract This paper described the kinematic calibration of the measurement trajectory and error compensation of a 5-axis hybrid machine tool. The kinematics model was based on the closed loop vector kinematic equations while the error model was based on the linear perturbation method. An index to evaluate the measurement trajectory was developed from a non-orthogonal index of the trajectory vectors. Two calibration tests were performed using different trajectories. Two error compensation schemes were based on the forward and inverse kinematics. The calibration tests show that the error compensation scheme based on the inverse kinematics has higher compensation accuracy. Finally, a test of machining an "S"-shape test specimen shows that 94% of the detected points are acceptable. The results verify the effectiveness of the index and the error compensation scheme.
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Keywords
kinematic calibration
hybrid machine tool
measurement trajectory
error compensation
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Issue Date: 15 October 2016
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