MECHANICAL ENGINEERING |
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Multivariable coating thickness distribution model for robotic spray painting |
WANG Guolei1, YI Qiang1, MIAO Dongjing1, CHEN Ken1, WANG Liqiang2 |
1. Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China;
2. Chengdu Aircraft Industrial(Group) Co., Ltd., Chengdu 610091, China |
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Abstract A multivariable robotic spray painting model was developed for a range of painting parameters to improve the restricted traditional model. A β distribution based coating growth rate function was used with a coating thickness distribution formula then deduced from the integral of the growth rate function. The maximum coating growth rate was related to the paint flow rate and painting distance with the paint flow rate related to the painting air pressure and painting width from experimental data. Then, a generalized coating thickness distribution model was developed with five painting parameters as independent variables by substituting these relations into the coating thickness distribution equations. The model was validated through experiments with the results showing that it can predict the coating thickness distribution for various painting parameters with an average forecasting error of less than 4.3%.
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Keywords
industrial robot
robotic spray painting
coating growth rate
coating thickness distribution
variable painting parameter
multivariable model
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Issue Date: 15 March 2017
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