Please wait a minute...
 首页  期刊介绍 期刊订阅 联系我们
 
最新录用  |  预出版  |  当期目录  |  过刊浏览  |  阅读排行  |  下载排行  |  引用排行  |  百年期刊
Journal of Tsinghua University(Science and Technology)    2017, Vol. 57 Issue (3) : 324-330     DOI: 10.16511/j.cnki.qhdxxb.2017.26.017
MECHANICAL ENGINEERING |
Multivariable coating thickness distribution model for robotic spray painting
WANG Guolei1, YI Qiang1, MIAO Dongjing1, CHEN Ken1, WANG Liqiang2
1. Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China;
2. Chengdu Aircraft Industrial(Group) Co., Ltd., Chengdu 610091, China
Download: PDF(1408 KB)  
Export: BibTeX | EndNote | Reference Manager | ProCite | RefWorks    
Abstract  A multivariable robotic spray painting model was developed for a range of painting parameters to improve the restricted traditional model. A β distribution based coating growth rate function was used with a coating thickness distribution formula then deduced from the integral of the growth rate function. The maximum coating growth rate was related to the paint flow rate and painting distance with the paint flow rate related to the painting air pressure and painting width from experimental data. Then, a generalized coating thickness distribution model was developed with five painting parameters as independent variables by substituting these relations into the coating thickness distribution equations. The model was validated through experiments with the results showing that it can predict the coating thickness distribution for various painting parameters with an average forecasting error of less than 4.3%.
Keywords industrial robot      robotic spray painting      coating growth rate      coating thickness distribution      variable painting parameter      multivariable model     
ZTFLH:  TP242.2  
Issue Date: 15 March 2017
Service
E-mail this article
E-mail Alert
RSS
Articles by authors
WANG Guolei
YI Qiang
MIAO Dongjing
CHEN Ken
WANG Liqiang
Cite this article:   
WANG Guolei,YI Qiang,MIAO Dongjing, et al. Multivariable coating thickness distribution model for robotic spray painting[J]. Journal of Tsinghua University(Science and Technology), 2017, 57(3): 324-330.
URL:  
http://jst.tsinghuajournals.com/EN/10.16511/j.cnki.qhdxxb.2017.26.017     OR     http://jst.tsinghuajournals.com/EN/Y2017/V57/I3/324
  
  
  
  
  
  
  
  
  
  
  
  
[1] Antonio J K. Optimal trajectory planning for spray coating[C]//Proc IEEE International Conf on Robotics and Automation. Piscataway, NJ, USA:IEEE Press, 1994:2570-2577.
[2] Freund E, Rokossa D, Rossmann J. Process-oriented approach to an efficient off-line programming of industrial robots[C]//Proc 24th Conf of IEEE Industrial Electronics Society. Piscataway, NJ, USA:IEEE Press, 1998:208-213.
[3] Suh S H, Woo I K, Noh S K. Development of an automatic trajectory planning system (ATPS) for spray painting robots[C]//Proc IEEE International Conf on Robotics and Automation. Piscataway, NJ, USA:IEEE Press, 1991:1948-1955.
[4] Balkan T, Arikan M A S. Surface and process modeling and off-line programming for robotic spray painting of curved surfaces[J]. Journal of Robotic Systems, 2000, 17(9):479-494.
[5] Balkan T, Arikan M A S. Modeling of paint flow rate flux for circular paint sprays by using experimental paint thickness distribution[J]. Mechanics Research Communications, 1999, 26(5):609-617.
[6] 陈雁, 颜华, 王力强, 等. 机器人匀速喷涂涂层均匀性分析[J]. 清华大学学报(自然科学版), 2010, 50(8):1210-1213. CHEN Yan, YAN Hua, WANG Liqiang, et al. Coating uniformity with a uniform robotic spray gun velocity[J]. J Tsinghua Univ (Sci and Tech), 2010, 50(8):1210-1213. (in Chinese)
[7] 张永贵, 黄玉美, 高峰, 等. 喷漆机器人空气喷枪的新模型[J]. 机械工程学报, 2006, 42(11):226-233.ZHANG Yonggui, HUANG Yumei, GAO Feng, et al. New model for air spray gun of robotic spray painting[J]. Chinese Journal of Mechanical Engineering, 2006, 42(11):226-233. (in Chinese)
[8] Conner D C, Greenfield A, Atkar P N, et al. Paint deposition modeling for trajectory planning on automotive surfaces[J]. IEEE Transactions on Automation Science and Engineering, 2005, 2(4):381-392.
[9] 冯川, 孙增圻. 机器人喷涂过程中的喷炬建模及仿真研究[J]. 机器人, 2003, 25(4):353-358.FENG Chuan, SUN Zengqi. Models of spray gun and simulation in robotics spray painting[J]. Robot, 2003, 25(4):353-358. (in Chinese)
[10] Pal J F, Jan T G. A real-time algorithm for determining the optimal paint gun orientation in spray paint applications[J]. IEEE Transactions on Automation Science and Engineering, 2010, 7(4):803-816.
[11] Chen Y, Shao J Y, Zhang C Q, et al. Redundant-robot-based painting system for variable cross-section S-shape pipe[C]//Proc 2009 ASME/IFToMM International Conf on Reconfigurable Mechanisms and Robots. London, UK:IEEE Press, 2009:743-749.
[12] 陈雁, 邵君奕, 张传清, 等. 复杂管道喷涂系统研制[J]. 机械设计与制造, 2009(11):1-3.CHEN Yan, SHAO Junyi, ZHANG Chuanqing, et al. Development of spraying system for complex duct[J]. Machinery Design & Manufacturing, 2009(11):1-3. (in Chinese)
[1] GUAN Liwen, CHEN Zhixiong, LIU Chun, XUE Jun. Static stiffness modeling for optimizing drilling and riveting robots[J]. Journal of Tsinghua University(Science and Technology), 2021, 61(9): 965-971.
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
Copyright © Journal of Tsinghua University(Science and Technology), All Rights Reserved.
Powered by Beijing Magtech Co. Ltd