MECHANICAL ENGINEERING |
|
|
|
|
|
Milling-layer thickness model based on a trochoid trajectory |
GUAN Liwen1, Zhao Xiao2, WANG Liping1 |
1. Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China;
2. School of Mechatronics Engineering, University of Electronic Science and Technology of China, Chengdu 611731, China |
|
|
Abstract The milling-layer thickness model greatly affects the prediction accuracy of instantaneous milling forces. Current milling layer thickness models can accurately predict the instantaneous change in the milling layer thickness foe small feed rates per tooth, but are less accurate with large feed rates per tooth. The study analyzes the milling blade movement pattern as the tool rotates and the work-piece feeds in to the tool. The model predicts the trochoid trajectory and the milling start and end angles. The milling-layer thickness model is then based on the trochoid trajectory. Trochoid trajectory model is more accurate for both large and small feed rates per tooth than the circle model and the equivalent uniform thickness model.
|
Keywords
milling-layer thickness model
trochoid
tool trajectory
|
|
Issue Date: 15 November 2017
|
|
|
[1] |
宋玉梅. 基于数控铣床的物理仿真[D]. 长春:吉林大学, 2005. SONG Yumei. Physical Simulation Based on NC Milling Machine[D]. Changchun:Jilin University, 2005. (in Chinese)
|
[2] |
Martellotti M E. An analysis of the milling process[J]. Transactions of ASME, 1941, 63(8):677-700.
|
[3] |
Martellotti M E. An analysis of the milling process. Part 2:Down milling[J]. Transactions of ASME, 1945, 67:233-251.
|
[4] |
臼井英治. 铣削磨削加工学[M]. 高希正, 刘德忠, 译. 北京:机械工业出版社, 1982.USUI Eiji. Milling and Grinding[M]. GAO Xizheng, LIU Dezhong, trans. Beijing:China Machine Press, 1982. (in Chinese)
|
[5] |
Özel T, Altan T. Process simulation using finite element method-prediction of cutting forces, tool stress and temperatures in high speed flat end milling[J]. International Journal of Machine Tools and Manufacture, 2000, 40(5):713-738.
|
[6] |
袁平. 采用多刃铣刀的航空铝合金高速加工过程的数值模拟与实验研究[D]. 杭州:浙江大学, 2008.YUAN Ping. The Numerical Simulation and Experimental Study on the High Speed Milling Process for Aerospace Aluminum Alloy with Multi-flutes Milling Cutter[D]. Hang Zhou:Zhejiang University, 2008. (in Chinese)
|
[7] |
Kaczmarek J. Principles of Machining by Cutting, Abrasion and Erosion[M]. Stevenage:Peter Peregrinus Limited, 1976.
|
[8] |
Montgoemry D, Altintas Y. Mechanism of cutting force and surface generation in dynamic milling[J]. ASME Journal of Engineering for Industry, 1991, 113(2):160-168.
|
[9] |
Depince P, Hascoet J Y. Active integration of tool deformation effects in end milling. Part I:Prediction of milled surface[J]. International Journal of Machine Tools and Manufacture, 2006, 46(9):937-944.
|
[10] |
Depince P, Hascoet J Y. Active integration of tool deformation effects in end milling. Part Ⅱ:Prediction of milled surface[J]. International Journal of Machine Tools and Manufacture, 2006, 46(9):945-956.
|
[11] |
Spiewak S. An improved model of the chip thickness in milling[J]. CIRP Annuals-Manufacturing Technology, 1995, 44(1):39-42.
|
[12] |
Li H Z, Liu K, Li X R. A new method for determining the undeformed chip thickness in milling[J]. Materials Processing Technology, 2001, 113:378-384.
url: http://dx.doi.org/10.1016/S0924-0136(01)00586-6
|
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|