AUTOMOTIVE ENGINEERING |
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Simulation of a multi-axial loading fatigue test of the rear drive axle of a minivan |
DONG Zhichao1, WANG Xiaofeng1, LOU Weipeng1, HUANG Yuanyi2, ZHONG Ming2 |
1. Department of Automotive Engineering, Tsinghua University, Beijing 100084, China;
2. SAIC GM Wuling Automobile Co., Ltd., Liuzhou 545007, China |
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Abstract When a vehicle is running, its suspension is heavily loaded due to the motion. The durability is then one of the key problems in vehicle design. Multi-axial loading laboratory fatigue tests are widely used to shorten the development process, reduce costs and enhance market competitiveness. This paper presents a practical method for simulating multi-axial fatigue tests of a rear axle using a dynamic finite element model of the rear axle and data processing in MATLAB. The simulation of the laboratory fatigue tests includes system identification, calculation of the input dynamic loads for the finite-element model and calculation of the stress-strain response reproduced and compared with the measured stress-strain response. With the errors of less than 5% with the critical fatigue areas in the rear axle located where the section sizes change.
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Keywords
finite element
multi-axial loading
road simulation
system identification
stress-strain response
critical fatigue areas
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Issue Date: 15 February 2018
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