Please wait a minute...
 首页  期刊介绍 期刊订阅 联系我们
 
最新录用  |  预出版  |  当期目录  |  过刊浏览  |  阅读排行  |  下载排行  |  引用排行  |  百年期刊
Journal of Tsinghua University(Science and Technology)    2021, Vol. 61 Issue (1) : 36-41     DOI: 10.16511/j.cnki.qhdxxb.2020.22.023
Mechanical Engineering |
Effects of electrode polarity and shielding gas type on arc ignition of TIG arc-assisted MIG welding
Yingying TANG,Zhiming ZHU*(),Pingpo FU,Tianyi ZHANG
Key Laboratory for Advanced Materials Processing Technology of Ministry of Education, Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China
Download: PDF(8124 KB)  
Export: BibTeX | EndNote | Reference Manager | ProCite | RefWorks    
Abstract  

The voltage and current signals and arc images during arc ignition of tungsten inert gas - metal inert gas (TIG-MIG) hybrid welding were recorded using a data acquisition system and a high-speed camera. The data was used to study the effects of electrode polarity of the TIG welding and the MIG welding and the shielding gas type for the MIG welding on the arc ignition of TIG arc-assisted MIG welding. MIG welding with direct current electrode positive is necessary for TIG arc-assisted MIG welding to achieve non-contact arc ignition through an elongated discharge channel. TIG welding with direct current electrode negative or positive only affects the ease of non-contact arc ignition for TIG arc-assisted MIG welding. MIG welding achieves non-contact arc ignition because the electrons in the outer layer of the TIG arc move towards the end of the MIG welding wire where they collide with neutral particles in the surrounding shielding gas which ionizes some of them and generates many positively and negatively charged particles. The gap conductivity then significantly increases and the gap breaks down at low voltage. MIG welding with pure Ar shielding gas more easily achieves non-contact arc ignition than with Ar + 1% O2 (volume fraction) or Ar + 15% CO2 (volume fraction).

Keywords tungsten inert gas - metal inert gas (TIG-MIG) hybrid welding      arc ignition of MIG welding      electrode polarity      shielding gas type      gas discharge     
Corresponding Authors: Zhiming ZHU     E-mail: zzmdme@tsinghua.edu.cn
Issue Date: 26 November 2020
Service
E-mail this article
E-mail Alert
RSS
Articles by authors
Yingying TANG
Zhiming ZHU
Pingpo FU
Tianyi ZHANG
Cite this article:   
Yingying TANG,Zhiming ZHU,Pingpo FU, et al. Effects of electrode polarity and shielding gas type on arc ignition of TIG arc-assisted MIG welding[J]. Journal of Tsinghua University(Science and Technology), 2021, 61(1): 36-41.
URL:  
http://jst.tsinghuajournals.com/EN/10.16511/j.cnki.qhdxxb.2020.22.023     OR     http://jst.tsinghuajournals.com/EN/Y2021/V61/I1/36
  
10.16511/j.cnki.qhdxxb.2020.22.023.T001

TIG焊接参数

焊接电流IT/A 钨-丝间距d/mm 焊枪倾角θT/(°) 钨极高度hT/mm 保护气流量qT/(L·min-1)
70 6 0 5 6
  
10.16511/j.cnki.qhdxxb.2020.22.023.T002

MIG焊接参数

电弧电压UM/V 送丝速度vf/(m·min-1) 焊枪倾角θM/(°) 喷嘴高度hM/mm 保护气流量qM/(L·min-1)
26.4 3.5 45 18 15
  
  
10.16511/j.cnki.qhdxxb.2020.22.023.T003

TIG-MIG复合焊的电极极性接法

电极极性接法
(a) (b) (c) (d)
TIG焊 DCEN DCEP DCEN DCEP
MIG焊 DCEP DCEP DCEN DCEN
  
  
  
  
  
  
10.16511/j.cnki.qhdxxb.2020.22.023.T004

不同气体的电热物理性能[13]

气体类型 比热容/(J·cm-3·K-1) 热导率/(10-3 J·cm-1·s-1·K-1) 分解度 电离势Ui/V 电弧电场强度比
(空气=1)
Ar 0.52 0.158 不分解 15.7 0.5
O2 0.91 2.470 0.97 13.2 2.0
CO2 0.82 0.159 0.99 14.4 1.5

  注:比热容和热导率是温度在273 K时的取值,分解度是温度在5 000 K时的取值。

  
3 CHEN J , ZONG R , WU C , et al. Influence of low current auxiliary TIG arc on high speed TIG-MIG hybrid welding[J]. Journal of Materials Processing Technology, 2017. 243, 131- 142.
doi: 10.1016/j.jmatprotec.2016.12.012
4 KANEMARU S , SASAKI T , SATO T , et al. Study for TIG-MIG hybrid welding process[J]. Welding in the World, 2014. 58 (1): 11- 18.
doi: 10.1007/s40194-013-0090-y
6 SCHNEIDER C F , LISBOA C P , SILVA R A , et al. Optimizing the parameters of TIG-MIG/MAG hybrid welding on the geometry of bead welding using the Taguchi method[J]. Journal of Manufacturing and Materials Processing, 2017. 1 (2): 1- 17.
url: http://www.researchgate.net/publication/320359224_Optimizing_the_Parameters_of_TIG-MIGMAG_Hybrid_Welding_on_the_Geometry_of_Bead_Welding_Using_the_Taguchi_Method
7 DING M , LIU S S , ZHENG Y , et al. TIG-MIG hybrid welding of ferritic stainless steels and magnesium alloys with Cu interlayer of different thickness[J]. Materials & Design, 2015. 88, 375- 383.
url: http://www.sciencedirect.com/science/article/pii/S0264127515304317
8 LIANG Y , HU S , SHEN J , et al. Geometrical and microstructural characteristics of the TIG-CMT hybrid welding in 6061 aluminum alloy cladding[J]. Journal of Materials Processing Technology, 2017. 239, 18- 30.
doi: 10.1016/j.jmatprotec.2016.08.005
11 TANG Y Y , ZHU Z M , YANG Z Y , et al. TIG arc-induced non-contact MIG arc ignition[J]. Journal of Materials Processing Technology, 2018. 257 (7): 45- 53.
url: http://www.sciencedirect.com/science/article/pii/S0924013618300554
No related articles found!
Viewed
Full text


Abstract

Cited

  Shared   
  Discussed   
Copyright © Journal of Tsinghua University(Science and Technology), All Rights Reserved.
Powered by Beijing Magtech Co. Ltd