CARBON NEUTRALITY |
|
|
|
|
|
Whole process simulation method of sulfuric acid decomposition in the iodine-sulfur cycle for hydrogen production |
GAO Qunxiang, SUN Qi, PENG Wei, ZHANG Ping, ZHAO Gang |
Key Laboratory of Advanced Reactor Engineering and Safety of Ministry of Education, Collaborative Innovation Center of Advanced Nuclear Energy Technology, Institute of Nuclear and New Energy Technology, Tsinghua University, Beijing 100084, China |
|
|
Abstract The high-temperature gas-cooled reactor is a typical fourth-generation nuclear reactor. It has a high core outlet temperature and great potential for process heat utilization. Thermochemical iodine-sulfur cycle hydrogen production is an essential method of process heat utilization of high-temperature gas-cooled reactors that can achieve large-scale, low-carbon hydrogen production and is consistent with the two-carbon strategic goal of China. Furthermore, the development and utilization of clean energy can effectively alleviate the global energy crisis, and hydrogen energy is considered the most promising source of energy in this century and is receiving continuous attention from the industry. The iodine-sulfur cycle includes three chemical reactions: Bunsen, sulfuric acid decomposition, and hydroiodic acid decomposition. Sulfuric acid decomposition is carried out under high temperature and strong corrosive environment, and involves multiple physical and chemical processes such as flow, heat transfer, phase transition and reaction. Therefore, obtaining the thermal and reaction details of this link is critical for improving the efficiency of the iodine-sulfur cycle. Furthermore, it is crucial to study the thermal and decomposition reaction laws of the fluid in the bayonet sulfuric acid decomposition heat exchanger to improve the decomposition rate of sulfuric acid. In this study, the classical Lee model was improved by analogy to the phase transition mass transfer equation and the component transport equation using the phase transition mass transfer rate constant instead of the chemical reaction rate constant, and a coupled model of the sulfuric acid phase transition and two-step decomposition reaction was established. The whole process of sulfuric acid decomposition was simulated, and the effect of the specific surface area of catalyst particles on the decomposition was analyzed. The results show that the temperature of the catalytic reaction zone inside the bayonet heat exchanger meets the requirements of the sulfuric acid core reaction. The phase transition process is relatively brief, yet it can effectively enhance the direct heat exchange between sulfuric acid and helium. As the sulfuric acid flow increases, the length of the two-phase section also increases. The first decomposition and phase transition of sulfuric acid occur almost simultaneously. The reaction is complete, the conversion rate is high, and the molar fraction of sulfur trioxide is up to 46%. The second-step decomposition of sulfuric acid permeates the entire zone of catalytic activity. The first half zone has a high conversion rate, and the sulfur dioxide molar fraction is up to 33%. Since the gas mixture in the inner tube continuously transfers heat to the sulfuric acid in the annulus, the temperature of the gas mixture at the outlet is lowered, and a small amount of sulfuric acid is produced. The research results also show that when the specific surface area of the catalyst particles is large, the overall rate of sulfuric acid decomposition is significantly improved. The highest rate of sulfuric acid decomposition under the design conditions is about 85%.
|
Keywords
iodine-sulfur cycle
high-temperature gas-cooled reactor
sulfuric acid decomposition
multi-process coupling
numerical simulation
|
Issue Date: 11 January 2023
|
|
|
[1] 张作义, 吴宗鑫, 王大中, 等. 我国高温气冷堆发展战略研究[J]. 中国工程科学, 2019, 21(1): 12-19. ZHANG Z Y, WU Z X, WANG D Z, et al. Development strategy of high temperature gas cooled reactor in China [J]. Strategic Study of CAE, 2019, 21(1): 12-19. (in Chinese) [2] ZHANG Y J, FANG X, MA T, et al. Study on on-line temperature measurement technology for core of pebble bed high temperature gas-cooled reactor [J]. Nuclear Engineering and Design, 2021, 371: 110944. [3] WANG Q, LIU C Y, LUO R, et al. Thermo-economic analysis and optimization of the very high temperature gas-cooled reactor-based nuclear hydrogen production system using copper-chlorine cycle [J]. International Journal of Hydrogen Energy, 2021, 46(62): 31563-31585. [4] QU X H, ZHAO G, WANG J. Thermodynamic evaluation of hydrogen and electricity cogeneration coupled with very high temperature gas-cooled reactors [J]. International Journal of Hydrogen Energy, 2021, 46(57): 29065-29075. [5] 张平, 徐景明, 石磊, 等. 中国高温气冷堆制氢发展战略研究[J]. 中国工程科学, 2019, 21(1): 20-28. ZHANG P, XU J M, SHI L, et al. Nuclear hydrogen production based on high temperature gas cooled reactor in China [J]. Strategic Study of CAE, 2019, 21(1): 20-28. (in Chinese) [6] GAO Q X, SUN Q, ZHANG P, et al. Sulfuric acid decomposition in the iodine-Sulfur cycle using heat from a very high temperature gas-cooled reactor [J]. International Journal of Hydrogen Energy, 2021, 46(57): 28969-28979. [7] JUÁREZ-MARTÍNEZ L C, ESPINOSA-PAREDES G, VÁZQUEZ-RODRÍGUEZ A, et al. Energy optimization of a Sulfur-Iodine thermochemical nuclear hydrogen production cycle [J]. Nuclear Engineering and Technology, 2021, 53(6): 2066-2073. [8] 王雅彬, 应芝, 郑晓园, 等. 热化学硫碘循环制氢系统研究进展[J]. 能源研究与信息, 2021, 37(3): 169-175. WANG Y B, YING Z, ZHENG X Y, et al. Research progress on hydrogen production by thermochemical sulfur-iodine cycle system [J]. Energy Research and Information, 2021, 37(3): 169-175. (in Chinese) [9] NAGARAJAN V, PONYAVIN V, CHEN Y, et al. Numerical study of sulfur trioxide decomposition in bayonet type heat exchanger and chemical decomposer with porous media zone and different packed bed designs [J]. International Journal of Hydrogen Energy, 2008, 33(22): 6445-6455. [10] NAGARAJAN V, CHEN Y, WANG Q W, et al. CFD modeling and simulation of sulfur trioxide decomposition in ceramic plate-fin high temperature heat exchanger and decomposer [J]. International Journal of Heat and Mass Transfer, 2015, 80: 329-343. [11] CORGNALE C, MA Z W, SHIMPALEE S. Modeling of a direct solar receiver reactor for decomposition of sulfuric acid in thermochemical hydrogen production cycles [J]. International Journal of Hydrogen Energy, 2019, 44(50): 27237-27247. [12] CHOI J S, CHOI J H. Experiment and numerical analysis for sulfuric acid decomposition reaction for applying hydrogen by nuclear [J]. International Journal of Hydrogen Energy, 2015, 40(25): 7932-7942. [13] PATHAK S, GOSWAMI A, UPADHYAYULA S. Kinetic modeling and simulation of catalyst pellet in the high temperature sulfuric acid decomposition section of Iodine-Sulfur process [J]. International Journal of Hydrogen Energy, 2019, 44(59): 30850-30864. [14] SHIN Y, LIM J, LEE T, et al. Designs and CFD analyses of H2SO4 and HI thermal decomposers for a semi-pilot scale SI hydrogen production test facility [J]. Applied Energy, 2017, 204: 390-402. [15] SUN Q, GAO Q X, ZHANG P, et al. Numerical study of heat transfer and sulfuric acid decomposition in the process of hydrogen production [J]. International Journal of Energy Research, 2019, 43(11): 5969-5982. [16] SUN Q, GAO Q X, ZHANG P, et al. Modeling sulfuric acid decomposition in a bayonet heat exchanger in the iodine-sulfur cycle for hydrogen production [J]. Applied Energy, 2020, 277: 115611. [17] GAO Q X, ZHANG P, PENG W, et al. Structural design simulation of bayonet heat exchanger for sulfuric acid decomposition [J]. Energies, 2021, 14(2): 422. [18] LEE W H. Pressure iteration scheme for two-phase flow modeling [M]//VERIZOGLU T N. Multiphase Transport: Fundamentals, Reactor Safety, Applications. Washington DC: Hemisphere Publishing, 1980: 407-432. [19] CORGNALE C, SHIMPALEE S, GORENSEK M B, et al. Numerical modeling of a bayonet heat exchanger-based reactor for sulfuric acid decomposition in thermochemical hydrogen production processes [J]. International Journal of Hydrogen Energy, 2017, 42(32): 20463-20472. [20] BATCHELOR G K. An introduction to fluid dynamics [M]. Cambridge: Cambridge University Press, 2000. [21] NAGARAJAN V, PONYAVIN V, CHEN Y, et al. CFD modeling and experimental validation of sulfur trioxide decomposition in bayonet type heat exchanger and chemical decomposer for different packed bed designs [J]. International Journal of Hydrogen Energy, 2009, 34(6): 2543-2557. [22] GINOSAR D M, PETKOVIC L M, Burch K C. Activity and stability of sulfuric acid decomposition catalysts for thermochemical water splitting cycles [C]//American Institute of Chemical Engineers National Meeting. Cincinnati, USA: Cincinnati Convention Center, 2005: 285d. |
|
Viewed |
|
|
|
Full text
|
|
|
|
|
Abstract
|
|
|
|
|
Cited |
|
|
|
|
|
Shared |
|
|
|
|
|
Discussed |
|
|
|
|