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Journal of Tsinghua University(Science and Technology)    2014, Vol. 54 Issue (2) : 178-184     DOI:
Orginal Article |
Combined analysis method for low-cycle fatigue damage variables in the welded joint of steam turbine rotors
Zhipeng CAI1(),Jiandong WU1,Zhinan TANG1,Boqi ZHANG1,Jiluan PAN1,Xia LIU1,2
1. Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China
2. Process Department of Turbine Works, Shanghai Electric Power Generation Equipment Co., Std, Shanghai 200240, China
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Abstract  

Analyses of low-cycle fatigue damage to welded joints in turbine rotors are significant to safety assessments. In this paper, fatigue damage mechanics are used to analyze low-cycle fatigue in a 1:1 simulated sample of a NiCrMoV steel low-pressure (LP) steam turbine welded rotor. The elastic modulus method and the stress amplitude method both cannot accurately represent the fatigue damage variable, so this paper presents a combined analysis method, which considers the material damage during cyclic softening (or hardening) in cyclic softening materials or materials with cyclic hardening followed by softening. The results are better than with previous methods for low-cycle fatigue analyses of NiCrMoV steel LP steam turbine welded rotors.

Keywords NiCrMoV steel      welded rotor      low-cycle fatigue      damage variable     
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Issue Date: 15 February 2014
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Zhipeng CAI
Jiandong WU
Zhinan TANG
Boqi ZHANG
Jiluan PAN
Xia LIU
Cite this article:   
Zhipeng CAI,Jiandong WU,Zhinan TANG, et al. Combined analysis method for low-cycle fatigue damage variables in the welded joint of steam turbine rotors[J]. Journal of Tsinghua University(Science and Technology), 2014, 54(2): 178-184.
URL:  
http://jst.tsinghuajournals.com/EN/     OR     http://jst.tsinghuajournals.com/EN/Y2014/V54/I2/178
P C Si Mn Mo Cr Ni V
0.22~0.28 0.15~0.35 0.70~0.90 0.75~0.95 1.70~2.00 1.00~2.00 0.07~0.09 ≤0.015
S Al Cu Sb Sn As Fe
≤0.015 ≤0.010 ≤0.20 ≤0.001 7 ≤0.017 ≤0.025 余量
  
焊接电流I/A 焊接电压U/V 焊接速度v/(mm·s-1) 预热温度T/℃ 层间温度T/℃ 焊丝直径D/mm
450~550 28~32 6~8 200 200~350 3.2
  
  
  
  
  
  
  
  
  
  
  
  
  
  
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[1] LI Yifei, CAI Zhipeng, TANG Zhinan, PAN Jiluan, LIU Xia, SUN Lingen. Weak zone shift in welded joints for low cycle fatigue[J]. Journal of Tsinghua University(Science and Technology), 2015, 55(10): 1056-1060,1066.
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