基于图像处理的喷涂雾锥角影响因素分析

张思敏; 王国磊; 于乾坤; 华宵桐; 宋立滨; 陈恳

doi:10.16511/j.cnki.qhdxxb.2018.25.047

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清华大学学报（自然科学版） ›› 2019, Vol. 59 ›› Issue (2) : 103-110. DOI: 10.16511/j.cnki.qhdxxb.2018.25.047

机械工程

基于图像处理的喷涂雾锥角影响因素分析

张思敏¹, 王国磊², 于乾坤¹, 华宵桐¹, 宋立滨¹, 陈恳¹

作者信息 +

Image processing analyses of the factors influencing the angle of an atomizer spray cone

ZHANG Simin¹, WANG Guolei², YU Qiankun¹, HUA Xiaotong¹, SONG Libin¹, CHEN Ken¹

Author information +

文章历史 +

摘要

研究喷涂工艺参数与雾锥角的关系可为建立准确喷枪模型提供重要依据，但传统的直接测量喷幅尺寸的实验方法很难获取足够的实验数据。为了解决这个问题，该文提出并实现了一种雾锥角测定方法，通过截取雾锥图像的特定边界计算雾锥角。基于该方法，对控型空气压力、雾化空气压力和涂料流量与雾锥角的关系进行了系统的实验研究，通过分析发现如下规律：扇形空气压力与长轴雾锥角正相关，与扇形空气压力负相关；雾化空气压力与长短轴雾锥角、喷涂流量均正相关，且与扇形空气压力之间存在耦合关系；喷涂流量对雾锥角影响相对较小。

Abstract

The relationship between the spray process parameters and the atomizer spray cone angle must be well understood for establishing accurate spray gun models. However, traditional experimental methods cannot easily provide sufficient experimental data, such as measurements of the spray pattern size. This paper presents a method to measure the atomizer cone angle by using image processing to identify the edges on an atomizer cone image. This method was then used in an experimental study of the relationship between the shaping air pressure, the atomizing air pressure and the flow rate on the atomizer cone angle. The results show that the shaping air pressure is positively correlated with the angle of the long axis of the atomizer cone and negatively correlated with the angle of the short axis of the atomizer cone. The atomizing air pressure is positively correlated with the angles of the long and short axes of the atomizer cone and the fluid flow rate. The atomizing air pressure is also coupled with the shaping air pressure. The fluid flow rate has a relatively small effect on the atomizer cone angle.

导出引用

张思敏, 王国磊, 于乾坤, 华宵桐, 宋立滨, 陈恳. 基于图像处理的喷涂雾锥角影响因素分析[J]. 清华大学学报（自然科学版）. 2019, 59(2): 103-110 https://doi.org/10.16511/j.cnki.qhdxxb.2018.25.047

ZHANG Simin, WANG Guolei, YU Qiankun, HUA Xiaotong, SONG Libin, CHEN Ken. Image processing analyses of the factors influencing the angle of an atomizer spray cone[J]. Journal of Tsinghua University(Science and Technology). 2019, 59(2): 103-110 https://doi.org/10.16511/j.cnki.qhdxxb.2018.25.047

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