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清华大学学报(自然科学版)  2016, Vol. 56 Issue (2): 192-199    DOI: 10.16511/j.cnki.qhdxxb.2015.22.004
  机械工程 本期目录 | 过刊浏览 | 高级检索 |
“S”形试件间歇性切削温度场建模与分析
关立文1, 杨亮亮2, 王立平1, 陈学尚2, 王耀辉2, 黄克2
1. 清华大学 机械工程系, 北京 100084;
2. 电子科技大学 机械电子工程学院, 成都 611731
Modeling and analysis of intermittent cutting temperature field for the “S” test specimens
GUAN Liwen1, YANG Liangliang2, WANG Liping1, CHEN Xueshang2, WANG Yaohui2, HUANG Ke2
1. Department of Mechanical Engineering, Tsinghua University, Beijing 100084, China;
2. School of Mechatronics Engineering, University of Electronic Science and Technology of China, Chengdu 611731, China
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摘要 切削温度场分析是“S”形试件切削热变形分析的基础。该文基于接触面瞬时相等原理建立了切削区域热量分配模型。结合热源法、热量分配模型和温度实验结果, 提出并建立了“S”形试件完整的间歇性切削温度场模型。通过热力耦合仿真实现了“S”形试件切削温度场预测, 给出了切削温度载荷和冷却液施加方法, 以及强制对流系数计算方法。在Parpas-PM20五轴数控加工中心上设计并搭建了基于热电偶法的“S”形试件加工过程温度场实验平台。切削热有限元仿真与实验研究结果验证了切削温度场分析方法和切削温度场预测结果的准确性。
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关立文
杨亮亮
王立平
陈学尚
王耀辉
黄克
关键词 “S”形试件切削温度场间歇性模型有限元法热电偶    
Abstract:Cutting temperature distributions were analyzed to determine the thermal deformation of “S” testing specimens. The cutting temperature field model was based on the heat distribution ratio for the tool-workpiece contact area. The intermittent cutting temperature model was based on the actual cutting process by combining heat sources, the heat distribution, and temperature measurements. The cutting heat distribution was optimized and the coolant application was simplified to a simple forced convection heat transfer coefficient. These boundary conditions were used in a finite element simulation of the cutting heat in “S” test specimens with the results verified against temperature measurements using thermocouples on a Parpas-PM20 five-axis computer numerical control (CNC) machine tool.
Key words“S&rdquo    test specimen    cutting temperature field    intermittent model    finite element method (FEM)    thermocouple
收稿日期: 2015-06-06      出版日期: 2016-02-15
ZTFLH:  V216.8  
基金资助:国家科技重大专项(2014ZX04014-031)
作者简介: 关立文(1972—), 男(满), 黑龙江, 副教授。E-mail: guanlw@tsinghua.edu.cn
引用本文:   
关立文, 杨亮亮, 王立平, 陈学尚, 王耀辉, 黄克. “S”形试件间歇性切削温度场建模与分析[J]. 清华大学学报(自然科学版), 2016, 56(2): 192-199.
GUAN Liwen, YANG Liangliang, WANG Liping, CHEN Xueshang, WANG Yaohui, HUANG Ke. Modeling and analysis of intermittent cutting temperature field for the “S” test specimens. Journal of Tsinghua University(Science and Technology), 2016, 56(2): 192-199.
链接本文:  
http://jst.tsinghuajournals.com/CN/10.16511/j.cnki.qhdxxb.2015.22.004  或          http://jst.tsinghuajournals.com/CN/Y2016/V56/I2/192
  图1 “S”形试件定义
  图2 切削热产生和传递示意图[16]
  图3 刀具工件接触区刀具移动示意图
  图4 间歇性切削示意图
  图5 切削过程热载荷示意图
  图6 仿真温度场分布
  图7 第1组5个点及其坐标示意图
  图8 第1组点温度曲线图
  图9 第2组6个点及其坐标示意图
  图10 第2组点温度曲线图
  图11 实验测量系统示意图
  图12 热电偶布点图
  表1 实验工况参数变化表
  图13 实验现场图
  图14 不同工况条件下温度测量值曲线
  图15 4种工况条件下仿真和实验结果对比
  表2 仿真和实验平均温度误差值和误差百分比
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