锂离子电池模组电热耦合热失控传播特性

单可芹, 朱兴涛, 姚圣姿, 李堃, 张宇伦, 毛少华

清华大学学报(自然科学版) ›› 2026, Vol. 66 ›› Issue (9) : 1902-1912.

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清华大学学报(自然科学版) ›› 2026, Vol. 66 ›› Issue (9) : 1902-1912. DOI: 10.16511/j.cnki.qhdxxb.2026.27.053
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锂离子电池模组电热耦合热失控传播特性

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Study on the propagation characteristics of electrothermal-coupled thermal runaway in lithium-ion battery modules

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摘要

为探究充放电状态及充放电倍率对三元18650型电池模组热失控传播的影响,该文开展了一系列不同充放电状态和倍率的锂离子电池热失控实验。通过分析不同起始荷电状态(state of charge,SOC)下,电池在0 C、1 C、2 C充放电过程中的电压、表面温度及质量损失变化,揭示了电热共同作用对电池模组热失控传播行为的影响。结果表明:充电会加速热失控传播,1 C和2 C充电倍率下电池模组热失控传播时间较未充电场景分别缩短7%和12%,且热失控触发温度降低、最高温度升高;放电可延缓热失控传播,1 C和2 C放电倍率下电池模组热失控传播时间较未放电场景分别延长17.3%和19.6%,触发温度升高、最高温度降低。上述差异源于模组内热失控的链式传播特性及电-热耦合机制下的反馈极性不同:充电时焦耳热与副反应形成正反馈回路,加速传播;放电时容量降低使副反应推迟,形成负反馈延缓效应。高倍率充电时,焦耳热加速作用与容量增大导致的副反应增强进一步加剧传播加速;而放电则通过降低容量推迟后续电池副反应,延缓传播。研究成果可为锂离子电池热失控火灾防治提供一定程度的参考。

Abstract

Objective: Thermal runaway propagation within lithium-ion battery modules endangers electric vehicles and energy storage systems. The state of charge (SOC) and charge/discharge rates are key operational parameters that considerably influence battery thermal stability. However, the combined electrothermal effects of these parameters on the propagation behavior of thermal runaway, especially under dynamic charging or discharging conditions, remain insufficiently understood. This study aimed to quantify how different SOC levels and charge/discharge rates affect the propagation characteristics of thermal runaway in ternary 18650 battery modules and to reveal the underlying electrothermal coupling mechanisms. Methods: Commercial ternary 18650 lithium-ion battery cells (nominal capacity: 2.6 Ah) were assembled into modules comprising four cells connected in series with a fixed spacing. Thermal runaway was initiated by locally overheating the first cell using a heating film. The experiments were conducted under a controlled ambient temperature of 25±2 ℃. Four SOC levels (25%, 50%, 75%, and 100%) were tested under static conditions (no current). For the charge/discharge rate tests, modules at 100% SOC were subjected to galvanostatic charging or discharging at 1 C and 2 C during thermal runaway propagation, with a no-current condition serving as the baseline. Temperature evolution was recorded using K-type thermocouples attached to the center of the surface of each cell and to the busbars. The voltage of each cell was monitored simultaneously. The module mass before and after each experiment was measured using a high-precision balance. Propagation time was defined as the interval between the onset of the temperature increase in the triggering cell and that in the adjacent cell. The trigger temperature and maximum cell temperature were extracted from the temperature curves. Each experimental condition was repeated three times to ensure reproducibility. Results: The results showed that charging accelerated thermal runaway propagation, whereas discharging delayed it. At charging rates of 1 C and 2 C, the average propagation time decreased by 7% (from 45.2 s to 42.0 s) and 12% (to 35.3 s), respectively, compared with the no-current condition. Concurrently, the trigger temperature of the adjacent cell decreased by 5.8 ℃ (1 C) and 12.4 ℃ (2 C), whereas the maximum temperature of that cell increased by 12.2 ℃ and 24.5 ℃, respectively. In contrast, at discharging rates of 1 C and 2 C, the propagation time increased by 17.3% (to 53.0 s) and 19.6% (to 54.1 s), respectively, compared with the no-current condition. The trigger temperature increased by 9.1 ℃ (1 C) and 10.6 ℃ (2 C), whereas the maximum temperature decreased by 15.4 ℃ and 18.9 ℃, respectively. The mass loss measurements indicated that higher SOC levels and charging rates aggravated electrolyte venting and internal material ejection. At 100% SOC, the accelerating effect of charging was most pronounced, whereas at a low SOC (25%), thermal runaway propagation was considerably suppressed regardless of the current condition. Conclusions: The observed differences originated from the chain-reaction propagation characteristics of thermal runaway and the opposing feedback polarities under electrothermal coupling mechanisms. During charging, Joule heating generated by the high current, combined with increased reversible capacity, enhanced internal side reactions (e.g., solid electrolyte interphase decomposition and anode–electrolyte reactions), forming a positive feedback loop that accelerated heat accumulation and thermal runaway propagation. During discharging, the capacity decreased as the cell delivered energy, reducing the available lithium inventory and mitigating the intensity of subsequent side reactions, thereby creating a negative feedback effect that slowed propagation. Higher charging rates (2 C vs. 1 C) amplified the Joule heating effect, further accelerating propagation. Higher discharging rates increased capacity reduction, but the propagation delay saturated above 1 C because of competing ohmic heating. These findings provide quantitative insights for designing safer battery thermal management systems and suggest that controlled discharging or low-SOC operation can serve as emergency mitigation strategies for delaying thermal runaway propagation. Future work should explore the influence of module configuration and cooling conditions.

关键词

电池模组 / 热失控 / 电热共同作用 / 传播特性 / 充放电倍率

Key words

battery modules / thermal runaway / electrothermal coupling / propagation characteristics / charge and discharge rates

引用本文

导出引用
单可芹, 朱兴涛, 姚圣姿, . 锂离子电池模组电热耦合热失控传播特性[J]. 清华大学学报(自然科学版). 2026, 66(9): 1902-1912 https://doi.org/10.16511/j.cnki.qhdxxb.2026.27.053
Keqin SHAN, Xingtao ZHU, Shengzi YAO, et al. Study on the propagation characteristics of electrothermal-coupled thermal runaway in lithium-ion battery modules[J]. Journal of Tsinghua University(Science and Technology). 2026, 66(9): 1902-1912 https://doi.org/10.16511/j.cnki.qhdxxb.2026.27.053
中图分类号: X932   

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基金

国家自然科学基金面上项目(52576145)
国家自然科学基金青年基金项目(52406162)
湖北省面上基金项目(2025AFB913)
中国博士后基金面上项目(2024M753029)
湖北省博士后创新人才培养项目(2024HBBHCXA090)

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