|
刘旻帑(2000—), 男, 硕士研究生 |
收稿日期: 2024-10-10
网络出版日期: 2025-02-18
基金资助
国家自然科学基金资助项目(52035001)
国家自然科学基金资助项目(5230521)
中央高校基本科研业务费专项资金资助(2682024CX084)
版权
Research progress on numerical simulations of ceramic friction and wear
Received date: 2024-10-10
Online published: 2025-02-18
Copyright
陶瓷材料的摩擦学性能对陶瓷零部件长效、可靠服役至关重要。因此, 有必要全面、深入理解陶瓷材料的摩擦磨损行为与机制, 为设计优化陶瓷材料、提高陶瓷零部件服役性能提供理论基础。数值模拟方法在求解陶瓷摩擦学问题方面具有成本低、周期短、效率高等优点, 已成为研究陶瓷摩擦磨损行为与机制的重要手段。然而, 目前关于陶瓷摩擦磨损的数值模拟研究大多孤立分散, 模拟方法尚缺少系统归纳和总结。本文将陶瓷摩擦磨损数值模拟分为有限元模拟、分子动力学模拟和离散元模拟3类, 阐述了各类模拟方法的适用场景、研究现状和局限性, 进而从多尺度、多场和多方法耦合以及人工智能辅助方面, 提出了陶瓷摩擦磨损数值模拟的未来发展趋势。
刘旻帑 , 雷磊 , 郑靖 , 赵仲航 , 曹钱 . 陶瓷摩擦磨损数值模拟研究进展[J]. 清华大学学报(自然科学版), 2025 , 65(2) : 233 -248 . DOI: 10.16511/j.cnki.qhdxxb.2024.21.040
Significance: The tribological properties of ceramic materials are crucial for the long-term reliability of ceramic components. Understanding the friction and wear mechanisms of ceramics is essential for designing, optimizing, and improving the operating performance. Numerical simulation methods, because of their low cost and high efficiency, are valuable for analyzing tribological behavior. They allow for real-time analysis of stress, temperature, cracks, and molecular motion during friction and wear. These capabilities make numerical simulations a widely discussed approach in tribology research. However, most studies on the tribological behavior of ceramics using simulations remain fragmented and lack systematic induction and summary. Progress: This paper categorizes numerical simulations of ceramic tribological behavior into three main methods: finite element method (FEM), molecular dynamics (MD), and discrete element method (DEM). The applicable scenarios, research status, and limitations of each method are reviewed. FEM uses mathematical approximations to solve differential equations, simulating real-world physical systems. Initially, it was applied to study elastic stress distribution on ceramic surfaces during friction, serving primarily as an experimental support tool. Over time, FEM has advanced to incorporate surface fracture analysis, thermomechanical coupling, and wear modeling. Recent developments allow FEM to investigate subsurface crack initiation, crack propagation, and temperature distribution at friction interfaces under high-stress conditions, such as those in ceramic cutting tools and machining. Furthermore, FEM-based wear models can quantitatively estimate the wear volume of ceramic surfaces; however, they are highly dependent on experimental data, limiting their general applicability. MD simulations, based on Newton's laws of motion, track the trajectories of atoms and molecules during ceramic friction and wear processes by modeling interatomic interactions. This method provides a detailed view of the microfriction and wear mechanisms in ceramics. However, current research is primarily focused on SiC ceramics, with limited research on other ceramics. DEM simulations model ceramics as a collection of discrete elements and predict their tribological behavior based on interactions between these elements. This approach overcomes the continuous medium assumption and provides insights into microcrack initiation and propagation during ceramic friction and wear. However, its application is limited, primarily focusing on ceramic cutting tools and grinding wheels. Conclusions and Prospects: Numerical simulations are crucial for understanding the tribological behavior and mechanisms of ceramic materials and components. While its use is increasingly widespread, existing studies often focus on specific scales and boundary conditions, hindering a comprehensive understanding of the tribological mechanisms of ceramics. Moreover, a single numerical simulation method cannot completely account for the complex physical and chemical boundary conditions involved. Therefore, the development of multiscale, multifield simulation methods is essential. Additionally, tribological information methods based on machine learning and artificial intelligence can enhance data correlations, improve empirical parameter exploration, and accelerate numerical simulations with approximate calculations. Integrating these advanced techniques with traditional numerical methods can create more efficient and innovative computational tools for ceramic tribology.
| 1 |
李颂华, 魏超, 吴玉厚, 等. 面向极端工况的Si3N4全陶瓷轴承关键技术与研究进展[J]. 轴承, 2023(9): 1- 10.
|
| 2 |
|
| 3 |
|
| 4 |
魏万鑫, 苏云峰, 樊恒中, 等. 氮化硅陶瓷轴承球的滚动摩擦磨损特性与损伤行为[J]. 摩擦学学报(中英文), 2024, 44(9): 1256- 1265.
|
| 5 |
|
| 6 |
|
| 7 |
雷磊, 伍雨驰, 程子晋, 等. 牙科陶瓷材料的摩擦学性能研究进展[J]. 材料工程, 2022, 50(2): 1- 11.
|
| 8 |
郑典涛. 陶瓷-陶瓷人工髋关节假体在全髋关节置换术中的研究进展[J]. 中国临床新医学, 2015, 8(7): 708- 710.
|
| 9 |
陈燕, 张广彬, 韩冰, 等. 磁力研磨法对陶瓷管内表面超精密抛光技术的试验研究[J]. 摩擦学学报, 2015, 35(2): 131- 137.
|
| 10 |
|
| 11 |
解挺, 杨华平, 杨辉. 摩擦磨损过程的数值模拟研究[J]. 润滑与密封, 2013, 38(12): 88- 92.
|
| 12 |
柳培, 韩秀丽, 孙东立, 等. 材料摩擦磨损分子动力学模拟的研究进展[J]. 材料科学与工艺, 2017, 25(3): 26- 34.
|
| 13 |
|
| 14 |
ROBBINS M O, MUSER M H. Computer simulations of friction, lubrication, and wear[M]//BHUSHAN B. Modern Tribology Handbook, Two Volume Set. Boca Raton: CRC Press, 2000: 747-796.
|
| 15 |
|
| 16 |
|
| 17 |
|
| 18 |
|
| 19 |
|
| 20 |
张墅野, 邵建航, 何鹏. 银纳米线透明导电薄膜仿真研究现状[J]. 材料导报, 2024, 38(10): 22110190- 10.
|
| 21 |
孙瑞雪, 段文军, 牟松, 等. 盾构滚刀刀圈材料的冲滑复合磨损性能研究[J]. 摩擦学学报, 2022, 42(2): 314- 325.
|
| 22 |
顾凤麟, 乔乾, 余家欣, 等. 摩擦诱导次表面损伤对硼硅酸盐玻璃化学腐蚀的影响[J]. 硅酸盐学报, 2021, 49(12): 2797- 2808.
|
| 23 |
|
| 24 |
刘军, 刘道新, 刘元镛, 等. 微动接触应力的有限元分析[J]. 机械强度, 2005, 27(4): 504- 509.
|
| 25 |
姚淑卿, 邢书明, 邓建新, 等. Al2O3基陶瓷材料与硬质合金摩擦的应力分析[J]. 北京交通大学学报, 2010, 34(1): 132- 136.
|
| 26 |
姚淑卿, 邢书明, 邓建新. Al2O3基陶瓷刀具材料摩擦磨损特性及其有限元分析[J]. 摩擦学学报, 2006, 26(6): 566- 569.
|
| 27 |
曹同坤, 王晓娜. 三种陶瓷刀具材料的摩擦磨损性能研究[J]. 润滑与密封, 2009, 34(5): 31-33, 37.
|
| 28 |
季春云, 金晓怡, 陈志鹏. 碳化硅陶瓷摩擦磨损性能及摩擦过程中接触应力分析[J]. 润滑与密封, 2018, 43(2): 78-81, 110.
|
| 29 |
|
| 30 |
WANG Y S, HSU S M, MUNRO R G. A wear model for alumina sliding wear[C]// Proceedings of the Japan International Tribology Conference. Tokyo, Japan: Japan Society of Tribologists, 1990: 1225-1230.
|
| 31 |
|
| 32 |
|
| 33 |
|
| 34 |
|
| 35 |
|
| 36 |
|
| 37 |
|
| 38 |
|
| 39 |
刘有荣, 刘家浚, 朱宝亮. 陶瓷刀具切削区温度场的计算机模拟[J]. 摩擦学学报, 1997, 17(1): 81- 88.
|
| 40 |
|
| 41 |
|
| 42 |
|
| 43 |
|
| 44 |
|
| 45 |
|
| 46 |
|
| 47 |
|
| 48 |
桂长林. Archard的磨损设计计算模型及其应用方法[J]. 润滑与密封, 1990, 15(1): 12- 21.
|
| 49 |
|
| 50 |
|
| 51 |
|
| 52 |
林高用, 冯迪, 郑小燕, 等. 基于Archard理论的挤压次数对模具磨损量的影响分析[J]. 中南大学学报(自然科学版), 2009, 40(5): 1245- 1251.
|
| 53 |
王萍萍, 孟令磊, 朱亚, 等. 长石质陶瓷磨损研究及有限元数值模拟[J]. 华东理工大学学报(自然科学版), 2024, 50(2): 310- 318.
|
| 54 |
|
| 55 |
|
| 56 |
李颂华, 李爽, 张宇, 等. 材料磨损系数的测定方法及试验[J]. 沈阳建筑大学学报(自然科学版), 2020, 36(5): 910- 916.
|
| 57 |
|
| 58 |
|
| 59 |
|
| 60 |
|
| 61 |
|
| 62 |
|
| 63 |
|
| 64 |
|
| 65 |
|
| 66 |
|
| 67 |
|
| 68 |
EVANS A G, MARSHALL D B. Wear mechanisms in ceramics[M]//RIGNEY D A. Fundamentals of Friction and Wear of Materials. Metals Park: American Society for Metals, 1981: 438-452.
|
| 69 |
|
| 70 |
|
| 71 |
|
| 72 |
|
| 73 |
|
| 74 |
|
| 75 |
|
| 76 |
|
| 77 |
|
| 78 |
|
| 79 |
|
| 80 |
|
| 81 |
|
| 82 |
|
| 83 |
|
| 84 |
徐小倩. 基于分子动力学理论钢筋钝化膜力学性能及界面特性研究[D]. 青岛: 青岛理工大学, 2019.
XU X Q. Study on mechanical properties and interface properties of reinforced passivation films based on molecular dynamics theory[D]. Qingdao: Qingdao University of Technology, 2019. (in Chinese)
|
| 85 |
陈伟东, 邹芹, 李艳国, 等. 自润滑轴承摩擦学性能数值模拟的研究进展[J]. 轴承, 2019(10): 58- 67.
|
| 86 |
|
| 87 |
蔡文生, 林翼, 邵学广. 团簇研究中的原子间势函数[J]. 化学进展, 2005, 17(4): 588- 596.
|
| 88 |
胡祥瑞. 微波电磁场作用下材料微结构演化的相场模拟研究[D]. 合肥: 中国科学技术大学, 2018.
HU X R. Phase field simulation of microstructure evolution under microwave electromagnetic[D]. Hefei: University of Science and Technology of China, 2018. (in Chinese)
|
| 89 |
李勇霞. 高性能氮化硅的制备及其性能研究[D]. 哈尔滨: 哈尔滨工业大学, 2013.
LI Y X. Study on preparation and properties of high performance silicon nitirde[D]. Harbin: Harbin Institute of Technology, 2013. (in Chinese)
|
| 90 |
|
| 91 |
|
| 92 |
|
| 93 |
|
| 94 |
|
| 95 |
|
| 96 |
|
| 97 |
|
| 98 |
|
| 99 |
|
| 100 |
|
| 101 |
|
| 102 |
|
| 103 |
|
| 104 |
|
| 105 |
|
| 106 |
|
| 107 |
|
| 108 |
|
| 109 |
|
| 110 |
|
| 111 |
|
| 112 |
|
| 113 |
|
| 114 |
|
| 115 |
|
| 116 |
|
| 117 |
|
| 118 |
|
| 119 |
|
| 120 |
|
| 121 |
|
| 122 |
|
| 123 |
|
| 124 |
徐佩华, 黄润秋, 邓辉. 颗粒离散元法的颗粒碎裂研究进展[J]. 工程地质学报, 2012, 20(3): 410-418.
XU P H, HUANG R Q, DENG H. Advances in fractures of particles with distinct element method[J]. Journal of Engineering Geology, 20(3): 410-418. (in Chinese)
|
| 125 |
BI AĆG ANI AĆG N. Discrete element methods[M]//STEIN E, DE BORST R, HUGHES T J R. Encyclopedia of Computational Mechanics. New Jersey: John Wiley & Sons, 2004.
|
| 126 |
|
| 127 |
|
/
| 〈 |
|
〉 |